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Mortise & Tenon Dimension Calculator

Size mortise width, tenon thickness, and shoulder length to your stock — with a rule-of-thumb that avoids weak joints.

Calculator

Optional: leave 0 for 1/3 rule.

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What makes this different

Most online mortise/tenon calculators only output the tenon thickness as 1/3 of the stock. This one computes mortise width vs. tenon thickness (allowing 0.005 in of slip fit), suggests a haunched version for blind joints, and flags joints where the tenon would be wider than 1/3 of the rail.

Who it's for & when to use it

Building tables, chairs, doors, face frames — anywhere a strong mechanical joint is required.

How to use

  1. Enter the dimensions of your material or the parameters of your project.
  2. Adjust the optional knobs (waste factor, kerf, planer allowance) to match your shop practice.
  3. Click Calculate and read the output. Use the per-item breakdown for ordering, the totals for budgeting.
  4. Compare the result to your lumber yard's quote — the effective $/BF column is the apples-to-apples number.

Formula: Tenon thickness ≈ 1/3 of rail thickness, capped so the mortise leaves at least 1/8 in of wall on each side. Shoulder ≈ 1/3 of tenon thickness.

Notes & tips from the shop

  • A through-tenon is stronger than a blind one, but only if you can show it off — otherwise pocket the look with a haunch.
  • Mortise walls should be at least 1/8 in thick; less than that risks blowout when chopping.
  • Tenon length ≈ 3× tenon thickness, or until you hit the back of the mortise.

Frequently asked questions

Can I skip the haunch?

Yes, but the haunch resists racking and keeps the shoulder flush during glue-up. Worth the extra five minutes.

What if my mortise is too loose?

Adjust the chisel or bit by 0.005 in. Test fit before glue — should slide with hand pressure only.

Is loose-tenon (Domino / floating) weaker than through-tenon?

Loose tenons glued in long-grain mortises on both sides are roughly 70–85 % the strength of an integral through-tenon of the same glue area.

Limitations

Strength is a function of glue area, wood species, and grain orientation — not modeled here.

All calculations happen in your browser — nothing you type is sent to a server.